煤炭工程 ›› 2017, Vol. 49 ›› Issue (6): 99-102.doi: 10.11799/ce201706029

• 研究探讨 • 上一篇    下一篇

带环向表面裂纹矿用钻杆静扭试验及应力场分析

王想   

  1. 中煤科工集团重庆研究院
  • 收稿日期:2016-12-11 修回日期:2017-02-28 出版日期:2017-06-09 发布日期:2017-06-20
  • 通讯作者: 王想 E-mail:mywayok@163.com

Static torsion test and stress field analysis of the coal mine drilling rod with surface circumferential crack

  • Received:2016-12-11 Revised:2017-02-28 Online:2017-06-09 Published:2017-06-20

摘要: 为了研究表面环向裂纹对矿用钻杆性能的影响,基于弹性断裂力学理论对问题进行分析,对含有不同长度和深度环向裂纹共9根钻杆进行了静扭试验,得到了钻杆断裂扭矩和裂纹的开裂角。试验结果表明:在裂纹尺寸较小时(长10mm、深2.5mm),裂纹不易扩展|裂纹开裂角在10°左右,随着裂纹深度的增大开裂角有增大趋势|裂纹长度或深度中某一参数较大时,随着另一参数的增大,钻杆断裂扭矩急剧减小。使用有限元数值模拟方法再现了裂纹开裂前裂纹附近的应力分布情况,并得出结论。这些结论对钻杆的设计及现场事故处理具有指导意义。

关键词: 钻杆, 环向表面裂纹, 静扭试验, 有限元数值模拟

Abstract: In order to investigate the influence of surface circumferential crack on the performance of mine drilling rods, the problem was analyzed using linear elastic fracture mechanics. Static torsion tests were carried out for 9 mine drilling rods, and the cracks under different levels of lengths and depths were put on the surface of drilling rods in advance. The torque values of crack propagation and crack growth angle were obtained. The test results indicate that the crack is difficult to propagate when the size of crack is too small (length 10 mm, depth 2.5 mm); the values of the crack growth angle are about 10°, it increases with the increase of the crack depth; when the length (depth) of the crack is relatively large, the torque values of crack propagation decrease sharply with increase of the crack depth (length). Finally, the stress distribution before the crack propagation was obtained using finite element modelling method. The values of the stress decrease almost linearly on both sides of the crack from outside to inside. The stress curves of inside and outside round edges of the crack are all similar to parabola shape, but they are in the opposite direction. When the length of the crack is small (10 mm, 20 mm), the maximum stress is in the surface tip of the crack. The maximum stress of the inside round edge is in the middle of the edge, and the value is smaller than it in the surface tip of the crack. When the length of the crack is relatively large (30 mm), the value of the maximum stress of inside round edge is larger than it in the surface tip of the crack, which suggests that the crack will propagate from inside round edge possibly. The results obtained in this study have an important guiding significance for drilling rods design and the accident treatment in the drill site.

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